Mailer Box
Visalatchi Manufactures makes custom printed corrugated mailer boxes in Chennai from E-flute and B-flute recycled kraft board, with a locking front tuck tab and optional inside and outside print. The minimum order is 10,000 units, which suits D2C brands, subscription boxes and e-commerce sellers planning bulk courier dispatch.
Crush-tested for courier handling; brandable interior/exterior print keeps unboxing on-brand without a separate insert.
Best for: D2C shipping, subscription boxes, fashion, food kits, cosmetics
Who uses this mailer box?
- D2C fashion and apparel brands shipping folded garments by courier
- Subscription box companies that want a branded unboxing moment
- Cosmetics and personal care sellers sending small, light products
- Food kit and gourmet gifting brands packing dry, pre-packed items
- Marketplace sellers who want a sturdier, better-looking alternative to poly bags
Which specification should you choose?
| Board option | Best for | MOQ |
|---|---|---|
| E-flute recycled kraft | Lighter products, sharper print, slimmer box walls | 10,000 units |
| B-flute recycled kraft | Heavier contents and rougher courier handling | 10,000 units |
| Outside print only | Brand logo on the lid for a clean, simple look | 10,000 units |
| Inside and outside print | Unboxing messages without a separate printed insert | 10,000 units |
What features come as standard?
What can be printed?
- Custom outside print with your logo and brand colours
- Inside print for welcome messages, care instructions or social handles
- Plain kraft finish for a natural, minimal look
- Size and product details printed on a side panel for warehouse picking
How do you order?
- Share your inner dimensions, product weight, board preference and artwork.
- Receive an itemised quotation for your size, board and print.
- Approve a physical pre-production sample before the bulk run starts.
- Bulk production of your mailers, from 10,000 units.
- Flat-packed, bundled dispatch from Chennai to anywhere in India.
How is it packed and dispatched?
Mailer boxes are supplied flat-packed so they take less space in transit and in your storeroom, and are folded and locked at the packing table. Finished boxes are counted, bundled and wrapped for road transport, then dispatched from our plant in Thiruvottiyur, Chennai to any location in India. The exact lead time depends on size, board and print, and is confirmed on your quotation before you approve the order.
Frequently asked questions
What is the minimum order for custom mailer boxes?
The minimum order for custom mailer boxes is 10,000 units per design. Bulk runs keep the per-box cost practical because setup work for cutting and printing is spread across the whole quantity. If you sell several products, a few standard mailer sizes can cover most of your range.
Should I choose E-flute or B-flute for my mailer box?
E-flute suits lighter products and gives a smoother surface for print, while B-flute is thicker and better for heavier contents. If you are unsure, share your product weight and we will recommend a board in your quotation. The physical sample then lets you check both options with your real product.
Can you print on the inside of the mailer box?
Yes, mailer boxes can be printed on the inside as well as the outside. Inside print is often used for a thank-you note, care instructions or social handles, which can replace a separate printed insert. It adds to the unboxing experience without adding another item to pack.
Will I see a sample before bulk production?
Yes, you approve a physical pre-production sample before the bulk run begins. This lets you check the fit of your product, the closure and the print, so any change is made before 10,000 units are produced. Bulk production starts only after you confirm the sample.
